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Date:      Tue, 6 Nov 2001 10:09:36 -0800 (PST)
From:      Bill Schoolcraft <bill@wiliweld.com>
To:        Bill Moran <wmoran@potentialtech.com>
Cc:        <questions@FreeBSD.ORG>
Subject:   Re: Welders causing dial-out to fail
Message-ID:  <Pine.GSO.4.33.0111060920220.28168-100000@corten8.billschoolcraft.com>
In-Reply-To: <3BE81735.7020302@potentialtech.com>

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At Tue, 6 Nov 2001 it looks like Bill Moran composed:

wmoran->This may be a little off-topic ...
wmoran->I have a client who I installed a FreeBSD proxy server for.
wmoran->It uses pppd to dial out on demand.  Right from the start, the
wmoran->client has been having problems with the reliability of the
wmoran->dial-out.  To make a long story short, after a lot of testing
wmoran->and speculating, we determined that its electric welders in the
wmoran->shop causing the problem.  There are five resistance welders in
wmoran->the shop and when all five are working, the Internet connection
wmoran->is simply unusable.  If two or three are in use, the Internet
wmoran->is slow, the connection drops a lot and has to dial 2 or 3 times
wmoran->to get a connection.  If nobody is welding, the Interenet
wmoran->connection works perfectly.
wmoran->The interference exists on all 4 phone lines, it's audable at
wmoran->times on the voice lines (but never very bad) and has never
wmoran->been bad enough to disrupt the fax machine.
wmoran->We had the phone company (Verizon) come in and they basically
wmoran->said, "Our wiring isn't the problem, you may want to have this
wmoran->building rewired."
wmoran->Does anyone have any experience with this kind of thing?  Rewiring
wmoran->the building is pretty much cost-prohibitive.  Verizon did install
wmoran->a noise filter at their junction box, but the improvement is very
wmoran->minimal.
wmoran->We're searching a few avenues for a solution, one being the
wmoran->manufacturers of the welding machines, but I thought I'd put the
wmoran->question out to this list and see if anyone else has worked through
wmoran->and found a solution for a problem like this.
wmoran->

In my old shop http://wiliweld.com/calbody we had the wires not only
covered for sparks but for "noise" since we had CAD programs running
on computer driven burning/punching machines.

If this is only a few phone lines I'd imagine running them through
some "noise" proof conduit, possibly PVC of some sort till you get
out of the area, or possibly see if the interference is coming from
the actual welding contacts or the machine(s) internal panels, then
you may enhance the shield by wrapping the source of noise.

AM radios were useless in the shop, but FM was fine. etc. etc.

Hope something helps here.

--
Bill Schoolcraft | PO Box 210076
    San Francisco, CA 94121
  http://ForwardSlashUnix.com
    "UNIX, A Way of Life."



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